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ESP OFF keeps lighting up.

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Offline Angus Macleod

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My partner has a 2010 2.0 auto, she informed me that the ESP OFF keeps lighting up. I checked this forum and on it's advise checked the tyre pressure, thought I would test the brake light switch. I  then noticed the rear brake lights don't light up, the high stop LED one does. To me this suggested there was something wrong with the switch. I thought how difficult can a switch with 4 contacts be, and chopped a whole in the side,  I then noted lots of surface mount components, so obviously does more than switch the brake lights on and off.
I fitted a new one I got on ebay, and this made no difference. I think I read something about there being a difference between the switch on cars with cruise control, this car has cruise control. I ordered another switch from the local Hyundai dealer that supplied the car (actually only about 30% more than ebay) however to my disappointment this switch was identical, and the fault persists, possibly even worse now it appear the ESP OFF light won't go off at all. Is there  likely to be a difference between the switches for a car with cruise control and one without? Any other ideas? I assume a relay is involved but don't know which one?
Thanks for any help.
Kind regards

Angus
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Offline tw2005

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My partner has a 2010 2.0 auto, she informed me that the ESP OFF keeps lighting up. I checked this forum and on it's advise checked the tyre pressure, thought I would test the brake light switch. I  then noticed the rear brake lights don't light up, the high stop LED one does. To me this suggested there was something wrong with the switch. I thought how difficult can a switch with 4 contacts be, and chopped a whole in the side,  I then noted lots of surface mount components, so obviously does more than switch the brake lights on and off.
I fitted a new one I got on ebay, and this made no difference. I think I read something about there being a difference between the switch on cars with cruise control, this car has cruise control. I ordered another switch from the local Hyundai dealer that supplied the car (actually only about 30% more than ebay) however to my disappointment this switch was identical, and the fault persists, possibly even worse now it appear the ESP OFF light won't go off at all. Is there  likely to be a difference between the switches for a car with cruise control and one without? Any other ideas? I assume a relay is involved but don't know which one?
Thanks for any help.
Kind regards

Angus
First thing I will say is there is a recall on the brake switch and known to cause ESP fault. Mine was replaced free as the 3rd owner and completely out of warranty under the recall by a dealer. I has intermittent esp fault,been fine since.

I'm also thinking if you have replaced switch, has it been adjusted corectly? pretty sure you just can't remove, replace. The plunger would need to be setup .

What is the vin?
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Offline tw2005

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Offline Angus Macleod

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Thanks for the info:
VIN KMHDC81EMBU087936
Tested the switch as per your diagram and it tests as good.

Thanks again

Kind regards

Angus
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Offline tw2005

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Not having luck finding the switch in the diagrams. I'll throw the vin in but I've spent the last hour looking to find it.

If it functions correctly and adjusted correctly and you've taken it for a drive but still does not clear after cycling the ignition then I'm out of ideas and time to get it looked at by the dealer.

If the stop light s were faulty chances are it was that switch and should be covered for free. Could act dumb and if the car has not had the recall performed, you may get away with them looking at it and be sure it's set correctly.

If the fault reamins then They would probably have an idea too what is wrong so free diagnostic. Part of replacing the part is confirming all is ok. Don't know how NZ works for recalls but @nzenigma may know more
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Offline tw2005

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Interesting, classed as Australian Market. That's gotta hurt  :sweating:

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Offline tw2005

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can't find it, I'm worn out from RSI.

You have the original and chances are it had the part number on the case. This may have been updated if a revised version has been made to correct a fault

Chances are the Cruise control model has 4 pins, non cruise has 2 pins.

Oh and it was a service campaign here, not safety recall but my car was a 2008 and it was replaced free last year.
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Offline nzenigma

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Hi guys, MODIFIED POST.
Angus I think you POSSIBLY have two faults.

BUT THE BRAKE SWITCH HAS A RELATIONSHIP WITH THE ABS, SO EXPLORE THE BRAKE CIRCUIT FIRST
the faulty brake switch was used in all the Hyundai models around this era. The ones I have used have the brake and cruise switching. The plugs are different to suit the car.
I haven't got a cct. diagram with me but, If the LED is coming on, the switch is ok, you probably have a wire open circuit or blown fuse going to the brake lights. You should have 12v +ve to one side of the brake switch. Same on the centre terminal of each brake lamp ( pedal is pressed)

If the steering is not centred the ESP will not act correctly. So it could be tyre inflation, wheel alignment  or a  steering column sensor . It can be checked and reset by a good workshop, no need to go to a dealer. Quick job.
« Last Edit: May 29, 2017, 21:10:03 by nzenigma »
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Offline Angus Macleod

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If it's classed as Australian market why is the aircon rubbish? or is that just peculiar to this car, apparently the heater is not that great either, which may be an Australian spec!
My partner booked it in with the dealer today, they checked the rego number and said it had been recalled in 2013 for the brake light switch fault and that this had been sorted. If it ever stops raining I will check all the fuses, thanks for all your help, will let you know how I get on.

Regards
Angus
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Offline Phil №❶

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There is nothing wrong with AC or heater in Oz models.  :exclaim:
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Offline nzenigma

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There is nothing wrong with AC or heater in Oz models.  :exclaim:

yep, mine runs at 2 deg C at the vent. You probably need a regas. The A/c should be used occasionally to keep it up to spec.
Not just on the one warm day a year, per Lyttelton climate. :P
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Offline tw2005

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If it's classed as Australian market why is the aircon rubbish? or is that just peculiar to this car, apparently the heater is not that great either, which may be an Australian spec!
My partner booked it in with the dealer today, they checked the rego number and said it had been recalled in 2013 for the brake light switch fault and that this had been sorted. If it ever stops raining I will check all the fuses, thanks for all your help, will let you know how I get on.

Regards
Angus

No issues with either of my A/C units or heater. Only complaint is it should have centre mounted rear vents

I'm just quoting what it says.


Model (Model Code):    Elantra (JDW5B261B)
Auto line:    30/07 i30CW (2007-)
Car Type:    PASSENGER
Date of manufacture:    19.05.2010
Body:    WAGON - 5DR 5P
Displacement:    2000 CC - BETA
Engine:    DOHC - MPI
Fuel:    GASOLINE - UNLEADED
ACH:    AUTO - 4 SPEED 2WD
Management Type:    DRIVE TYPE - RHD
Weather Type:    WEATHER - THE TEMPERATE ZONE
Exterior color (top):    SHINE RED (JA)
Exterior color (bottom):    SHINE RED (JA)
Interior color:    CI + CA (XP)
Region:    AUSTRALIA
country:    AUSTRALIA
Factory:    A
Engine manufacturer:    
Engine number:    G4GCA8####2
The manufacturer of transmission:    084
Gearing number:    BA1FU347488

list options
WT 3: Moderate FIELD
2841B3: EMISSION REGULATION - EC 2005
2843A2: EVAP. GAS CONTROL - EURO-3
2844A8: EMISSION LABEL - AUSTRALIA TYPE
2861A2: MUFFLER MAIN ASSY - SINGLE-CR COAT'G
2911A2: UNDER COVER - W/O NOISE PAD
2921A4: ENGINE COVER - FULL
3111B3: FUEL TANK-CAPACITY - 53 LITER
3281A1: PEDAL TYPE - RUBBER PAD
3711A8: BATTERY CAPACITY - 60AH (20HR)
371CA1: BATTERY SAVER
3921A1: SENSOR-AIR FLOWER - NON SPEED DENSITY
4503A2: SHIFT LOCK SYSTEM - ELECTRONIC TYPE
4504A2: IGN. KEY INTER LOCK SYS-ELECTRONIC TYPE
4509A2: GATE TYPE
5296C1: FULL SIZE WHL COVER - A TYPE
529AB2: TIRE PRESSURE LABEL - AUSTRALIA
529TA3: TOOL SET & JACK LABEL - AUS+NEW ZEALAND
5411A1: FR SUSP TYPE - MACPH. W/COIL SPRING
5412A2: S/ABSORBER TYPE - CONVENTIONAL VALVE
5511A2: RR SUSP TYPE - TRAIL'G ARM
5512A2: S/ABSORBER TYPE - CONVENTIONAL VALVE
5691A3: DRIVER SIDE - DEPOWERED
5692A3: PASSENGER SIDE - DEPOWERED
5711A5: MDPS-DC
5811A4: FR BRAKE - DISC-15 INCH
5812A7: RR BRAKE - DISC-14 INCH
5911A3: SINGLE BOOSTER - 10 INCH
5971A1: PARKG BRK CONTROL - HAND TYPE
6501A1: HIGH GRADE
8131A2: CENTRAL DR LOCK/UNLOCK-DR'S & PA'S CTRL
8135A2: INSIDE HNDL OVER RIDE - DR'S & PA'S SIDE
8136A1: CHILD SAFETY RR DR LOCK'G
8137A1: DEAD LOCK
813AA1: SPEED SENS'G AUTO DR LOCK
813BA1: IMPACT SENS'G AUTO DR UNLOCKG
813DA1: IGN KEY REMINDER
8152A3: FUEL FILLER DR REL TYPE - CABLE
8176A2: TAIL GATE O/SIDE HANDLE - BODY COLOR
8177A1: CENTRAL T/GATE LOCK/UNLOCK
817AB3: TAIL GATE FINISH'G-FORMED TYPE(PLASTIC)
8221A1: DR FRAME MLDG - BLACK
8226A2: DR BLACK OUT FINISH - NON-BRIGHT
8231B1: FORMED TYPE - STD
8235A1: MAP POCKET FINISH'G - W/O T/C PILE
8236A1: ARM REST COVER'G - PVC
8241A1: FR DR GLASS - CLEAR
8245A1: RR DR GLASS - CLEAR
8261A2: FINISH'G - BODY COLOR
8262A2: LEVER FINISH'G - CR COAT'G
8341A2: POWER WINDOW(FR+RR)
8349A1: SW ILLUMINATION(ALL)
834AA1: AUTO DOWN
8421D1: N/PUNCH - FLAT TYPE
8441A1: FR - ASH TRAY W/O ILLUM
8445A1: CIGAR LIGHTER - W/O ILLUM.
8451A2: W/ LOCK
8452A2: W/ DAMPER
845BA1: W / ILLUM
8462A1: CUP HOLDER - FR(W/O ILL)
846EA1: POWER OUTLET
846LA3: CONSOLE COVER - ARTIFICIAL LEATHER
8481A6: GRAIN - METAL PAINT
84D6A1: LWR
8511B1: DAY/NIGHT TYPE
8521A1: MATERIAL - VINYL
8522A1: VANITY MIRROR - GLASS TYPE
8523A1: MATERIAL - VINYL
852AA1: TICKET HOLDER
852BA1: VANITY MIRROR COVER
852DA1: ILLUMINATED
852GA1: VANITY MIRROR - GLASS TYPE
852HA1: VANITY MIRROR COVER
852KA1: ILLUMINATED
8531A2: ROOF TRIM MATERIAL - FABRIC
8532A1: FR - 1 EA
853AA2: RR - 2 EA
853JA1: RR - 1 EA
8571C1: LUGGAGE SIDE - W/PAPER
8572A2: RR - PLASTIC
8573A2: FLOOR - WALL PAPER
8578A1: LUGGAGE NET HOOK
85APA1: TOOL CASE(OVM TOOL)
8611A1: W/S GLASS TYPE-CLEAR (W/O S/BAND)
8612A1: MLD'G-WINDSHIELD - BLACK
8631A3: A TYPE - CR COAT'G
863CA2: GRADE - GLS
8641A1: TOWING HOOK
8642A1: TIE DOWN HOOK(LASHING)
8643A1: SHIPPING HOOK
8649A9: ID PLATE - AUSTRALIA TYPE
8651B1: TYPE - 2.5 MILE
8652B1: COLOR - BODY COLOR
8711A1: MLD'G-BACK LITE - BLACK
8712A2: BACK LITE GLASS TYPE -CLEAR (W/ HEATED)
871BA1: RR HEATED W/ TIMER
8721B1: RR SPOILER W/ HMSL - A TYPE
8731B1: MLD'G - BODY COLOR
8762C4: PASS'S SIDE - ELECTRIC HTD-CONV
8763C4: DRIVER'S SIDE - ELECTRIC HTD-CONV
8765A2: COLOR - BODY COLOR
8771B1: MLD'G-WAIST LINE - BODY COLOR
877BA1: RR DEFLECTOR
8791A1: RR QTR GLASS TYPE -CLEAR
8811C1: CLOTH - CLOTH
8823A1: SLIDING
8824A2: DOUBLE RECLIN'G
8825A2: ADJUSTER - HEIGHT ADJUSTER
8828A1: LUMBAR SUPPORT - MANUAL
8836A1: SEAT BACK POCKET
885DA1: SLIDING
885EA2: DOUBLE RECLIN'G
885QA2: SEAT BACK TABLE FORM - SEAT BACK TABLE F
886BA1: SEAT BACK - SEAT BACK POCKET
8881B1: DRIVER'S SIDE - ELR
8884D1: PASSENGER'S SIDE - ELR
8885A2: RETRACTOR PRETENSIONER - ELECTRICAL TYPE
8889A1: SEAT BELT REMINDER
888AA2: PRE TENSIONER - ELECTRICAL TYPE
888DA1: SEAT BELT REMINDER
888KA2: S/BELT ANCHOR - ADJUSTABLE
888RA2: S/BELT ANCHOR - ADJUSTABLE
8912D1: 6:4 SPLIT BACK FOLD'G - BACK
8913A1: LH
8914A1: RH
8915A1: CTR
892DA1: Holder - Up Anchor
892GA1: LWR ANCHOR
8981A4 SIDE - ELR
8982A4: CTR - ELR
89F1A1: W/ CUP HOLDER
9211F1: PROJECTION-LOW BEAM-A TYPE
9218A1: BEZEL - A TYPE
9221F1: SPORTY TYPE - MFR
9232A1: CONVENTIONAL - CLEAR LENS (ON FENDER)
9241A1: RR COMBI LAMP - CLEAR
9282A1: FR - W/ SUNGLASSES
9287A1: LUGGAGE LAMP
928FA1: CTR - GLOW LAMP
928HA2: FR - REFLECTOR
9340A2: MULTIFUNCTION SW TYPE - RHD
9402A1: SPEEDOMETER
940AA2: TRIP ODOMETER - ELEC.
940BA1: TACHOMETER
940CA1: FUEL
940DA1: WATER TEMP.
9451A1: TYPE - DIGITAL
9491A1: RHEOSTAT
94C1A1: A/T POSITION INDICATOR
94C6A1: DIRECTION INDICATOR
94C7A1: OIL PRESSURE
94C8A1: BRAKE OIL
94C9A1: PARK'G BRAKE
94D0A1: DR AJAR - DR AJAR
94D1A1: BATTERY CHARGE
94D2A1: HIGH BEAM
94D4A1: LOW FUEL
94D7A1: TRUNK LID(T/GATE) OPEN
94D9A1: CHECK ENGINE
94E3A1: seatbelt
94E6A1: A/BAG
94G4A1: FR FOG LAMP
94H6A1: IMMOBILIZER
94M0A1: SPEEDOMETER TYPE - KMPH
94N0A1: TEMPERATURE UNIT - C
9541A1: BODY CONTROL MODULE - BCM(ETACS)
9542A1: IMMOBILIZER
9545A1: FREQUENCY-SMART KEY - DOMESTIC
9615A1: FREQUENCY VIBRATION - AM9K/FM100K
9621G1: ANTENNA TELESCOPIC - ANTENNA ROOF TYPE
963CA1: SPEAKER LOCATION FR DR - GENERAL
963MA1: SPEAKER LOCATION QUADRANT INR COVER
963ZA1: SPEAKER LOCATION RR DR LOW-GENERAL
9651A1: TYPE - SEPARATED TYPE
9661B1: DUAL HORN - DISK TYPE
9681A1: seatbelt
968CA1: CHIME BELL & BUZZER
9711A2: BLOWER - 4 SPEED FAN
9721A2: CABLE TYPE - ROTARY TYPE
9741A1: RR HEATING DUCTS - 2ND SEAT
9811A2: FR WIPER - INTERMITTENT(VARIABLE)
9817A1: MIST FUNCTION
9819A1: BLADE TYPE - CONVENTIONAL
981AA1: FR WIPER-2 SPEED
981BA1: FR WIPER-TIME ADJUSTER
9871A1: RR WIPER - INTERMITTENT(NON VARIABLE)
4371C2: AT KNOB - LEATHER WRAPPED+CR COAT'G
5291GA: AL WHEEL 5.5J * 15 - A TYPE
5293EH: 195 TIRE - 195/65 R15
5297A3: FULL SIZE 1EA - AL WHEEL & TIRE
5611B3: 3-SPOKE - LEATHER
5631A4: STEER'G COLUMN-MANUAL TILT & TELESCOPIC
5693A1: SIDE AIR BAG-FR - FR(THORAX)
5695A1: CURTAIN A/BAG
5891A2: ABS (ANTI LOCK BRK SYS)
5894A1: ESC (ELECTRONIC STABILITY CONTROL)
811AA1: HOOD INSULATOR
8194B3: TYPE - FOLDING
819AA1: KEYLESS ENTRY-B/ALARM
8233B1: CENTER TRIM - CLOTH(A TYPE)
845DA1: GLOVE BOX-COOLING
8577A1: CARGO SECURITY SCREEN
8579A1: LUGGAGE NET
857AA1: POWER OUTLET
857NA1: SAFETY BARRIER NET
8672A1: Roof Rack
8821A3: HEAD REST - UP/DOWN & TILT
882BA1: ACTIVE HEAD RESTRAINT
8854A3: HEAD REST - UP/DOWN & TILT
885CA1: ACTIVE HEAD RESTRAINT
921JA1: ESCORT
94E5A1: a.b.s
94H9A1: E.S.C
9611Q6: RADIO + CD + MP3 - PA 710
9614B1: COMPONENT- 2 OF
9618A1 USB + AUX
961EA1: IPOD CABLE
9641A1: AUTO CRUISE CONTROL - CONVENTIONAL
967AA1: AUDIO REMO.
967BA1: ACC REMO.
9761A1: FR COOLER - MANUAL A/CON
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Offline Phil №❶

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Phew  :exclaim:
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Offline nzenigma

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Phew  :exclaim:

 Phil, worse than 'Phew', be afraid.  :Shocked:
Gerard's going to dissect all those parts one at a time, and then rant on to us when they don't work anymore.  :mrgreen:
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Offline tw2005

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Phew  :exclaim:

 Phil, worse than 'Phew', be afraid.  :Shocked:
Gerard's going to dissect all those parts one at a time, and then rant on to us when they don't work anymore.  :mrgreen:
:packoflies: :crap:

I would not mind getting my hands on a failed steering ECU and playing :mrgreen:
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Offline The Gonz

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 :lol:

Don't lettem slow you down. Keep a it, tw(iddler)2005. :snigger:
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Offline tw2005

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:lol:

Don't lettem slow you down. Keep a it, tw(iddler)2005. :snigger:
:judges:
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Offline nzenigma

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:lol:

Don't lettem slow you down. Keep a it, tw(iddler)2005. :snigger:

 :rofl:  :goodjob2: :goodjob: :rofl:
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Offline Angus Macleod

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Once again thanks for all your suggestions.
It has now been sorted out by the Hyundai dealer.
They replaced two brake light bulbs.
I find this really strange, pulling all the bulbs and testing them with a meter and then a 12v PSU just to be sure, was the first thing I did.
The car has experienced some weird electrical lighting faults before i.e. park lights intermittent. I think it is Christchurch's earthquake ravaged roads.
Apparently tyres and shock absorbers are hot sellers.
Good to have it fixed.
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Offline The Gonz

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My ESP OFF light has started randomly turning on mid-drive and can't be cleared until the next ignition. I'd better check whether the brake lights are actually coming on. :eek:
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Offline nzenigma

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My ESP OFF light has started randomly turning on mid-drive and can't be cleared until the next ignition. I'd better check whether the brake lights are actually coming on. :eek:

Or find a good mechanic  :mrgreen: :scared: :mrgreen:
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